Repair ZP120
Has anyone taken one apart?
Anyone have a zp120 parts unit they want to sell?
I have a unit with a bad top board (must have gotten hit from lightening on the ethernet.)
Almost every component I pull is shorted.
I do have a good power/amp board if I cant find a controller/wifi board to marry it.
Thanks,
jason
So the inductor in the upper left of your picture is the common mode inductor that is in series with the 28V supply.
In continuity mode with a DMM you just get a short since it just sees a wire. I once removed that inductor (it was a real pain getting all 4 wires back in) in an attempt to find out if my short was in the rectifier (2 diode packs clipped to the chassis) or the load. For me it was the load. One of my amp ICs was a short. That is the unit I am working currently. I will share a troubleshooting slide on the 28V supply when I get it working reliably.
Also, my CPU_GND and 36V GND test points are not buzzing out as shorted. Does this indicate there are other components blown on that side of the transformer? I get no voltages on that side of the transformer BUT I am using a crappy craftsman DMM that probably doesn't work for reading the fast switching voltages on this board.
Any help would be appreciated!
Thanks,
Dan
I actually don’t know why the donor device stopped working. One day it was just dead, no power/flashing light on reboot.
I don’t know that the donor board is good. But it seems odd that after replacing it into another ZP, which prior to the swap would just flash white mindlessly forever, now appears on the network and does everything up to tuning a stream, it just won’t play it out.
As I mentioned, the device shows up on my app, I can communicate with it via the app (mute/unmute, turn the indicators on/off, rename, select streams, etc.). It just fails to connect to the stream & play anything out. I get the same results if I try to play something from my local music library.
Also of note, if I go to Sonos.com & select “my system” it shows up there as well as “Online”. So I think connectivity is ok. What I’m wondering is does the ZP “engage” something else when it gets ready to play out? Does it for instance try to crank up the amp at that point, and if that fails for some reason is this the type of message I would get?
The dim light is indeed bright. The TO-220 package (center of my photo on the heat sink) PWM gets warm for sure. I'm guessing the short is somewhere in that area. Just need to get that piece off but I dread it since it has a lot of solder points and the heath sink. I was dreading pulling that component.
Not sure how to test a PWM... I'm guessing that will take a breadboard.
Finding this short is not easy!
Philip
The PWM is warm so its the likeliest suspect at this stage. The PWM is HOT with the 150W bulb.
If it’s too hard to get the PWM out in one piece, cut the leads and unsolder them one by one.
I think we may have found the culprit. Now I just need to find a replacement. It is a 5M0265R Fairchild. Looks like the replacement is a KA5M0265R.
Hey everybody! It’s been a while.
I just found something that is contrary to something i have said over and over in these forums. I have a AMP (1st gen version) that had the 36V transformer winding return shorted to the 5V winding return. I shorted them like i suggested in many posts in this thread.
The amp functions fine.
What i noticed was that in the time delta between the 36V coming on and the sound starting there was quite a bit of noise. Normally i use these things in noisy environments and i don’t hear that noise at all. But now in my quite home office that noise really bugs me. I removed the short and not only does the unit still function, but the noise is gone.
I am not sure how this thing works without the 36V and the low voltage biases returns tied together, but it does on mine.
Just my 2 cents.
Man how much does recycle mode suck?!?! LOL
Happy for you! Congrats!
Hi Im not tech enough to open and start fixing mine.
Could there be anyone that could fix mine?
Ive talked to Sonos, but no help there. It online and apparently “working” but no sound.
Cables and speakers working fine.
PM me - maybe I can help.
Working with Sonos tech support right now, but so far it’s been, “is it on? Move it to WiFi...connect it directly to the router...etc. so not hopeful for a solution from them at this point.
In the meantime, are there test points where I can check for this 36VDC and/or other voltages to see if my amp section is at least attempting to engage when I hit play?
I just purchased a CONNECT: AMP from eBay. The auction description says it does not power on and I am hoping to use this thread to troubleshoot and fix it.
@m0untainman and @gruv2ths: Can you tell me where you purchased your part from?
Thanks,
Andy
Andy
No but I saw that one after it ended. That was a good deal! I got a newer CONNECT AMP for $150. Hope it will be an easy fix!
Thanks in advance,
Andy
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